Level 4 System Optimization Agent|Powered by PhyAI™

DeepSYSCompressed Air EnergyOptimization System

Optimizes compressed air generation, distribution, and demand through AI-driven control for autonomous
operation and continuous energy savings.

Get Your Free Energy Savings Assessment
10%–40%Energy Savings
<3%RRMSE
MillionsOperating Scenarios Evaluated
AI L4Closed-Loop Control
Industry Challenges

Compressed Air Systems — The Hidden Energy Giant

Compressed air is one of the most important industrial energy sources after electricity.

Air compressor systems can account for 10%–40% of total industrial energy consumption, yet their energy-saving potential has long been overlooked.

No Predictive Maintenance

  • High risk of unexpected downtime
  • Reactive maintenance instead of prediction

Compressor Idling

  • Idle operation causes energy waste
  • Low operating efficiency
  • Excess power consumption

Excessive Pressure Range

  • Wide pressure ranges increase energy waste
  • Different end-use pressure requirements

Supply Exceeds Demand

  • Air supply does not match actual demand
  • Significant air waste

Low Operational Efficiency

  • Relies on manual adjustments
  • Cannot optimize operating parameters in real time

Lack of Safety Automation

  • Limited system-level protection
  • Potential risks remain undetected

No Predictive Maintenance

  • High risk of unexpected downtime
  • Reactive maintenance instead of prediction

Compressor Idling

  • Idle operation causes energy waste
  • Low operating efficiency
  • Excess power consumption

Excessive Pressure Range

  • Wide pressure ranges increase energy waste
  • Different end-use pressure requirements

Supply Exceeds Demand

  • Air supply does not match actual demand
  • Significant air waste

Low Operational Efficiency

  • Relies on manual adjustments
  • Cannot optimize operating parameters in real time

Lack of Safety Automation

  • Limited system-level protection
  • Potential risks remain undetected

No Predictive Maintenance

  • High risk of unexpected downtime
  • Reactive maintenance instead of prediction

Compressor Idling

  • Idle operation causes energy waste
  • Low operating efficiency
  • Excess power consumption

Excessive Pressure Range

  • Wide pressure ranges increase energy waste
  • Different end-use pressure requirements

Supply Exceeds Demand

  • Air supply does not match actual demand
  • Significant air waste

Low Operational Efficiency

  • Relies on manual adjustments
  • Cannot optimize operating parameters in real time

Lack of Safety Automation

  • Limited system-level protection
  • Potential risks remain undetected
Core Technology

PhyAI™ Engine Drives Optimal System Efficiency

Powered by high-accuracy modeling, millions of scenario simulations, and global optimization,

DeepSYS continuously identifies the lowest-energy operating strategy while meeting air demand and safety constraints.

Precision Simulation

Builds high-accuracy equipment models to identify the performance of compressors, dryers, and air distribution systems, with RRMSE < 3% to support reliable system optimization.

RMSE<3%

System-Level Global Optimization

Simulates millions of control combinations in digital models, evaluates energy performance across scenarios, and generates optimal coordination strategies.

Millions of Scenario Simulations

Parameter Coordination

Optimizes pressure, flow, loading, and operating schedules across generation, distribution, and demand, transforming compressed air systems from manual tuning to autonomous AI optimization.

Multi-Dimensional AI Coordination

System Architecture Overview

Three Layers, Building an L4 Closed-Loop Energy Optimization System

Built on a three-layer architecture of sensing, PhyAI decision-making, control execution, and validation,

DeepSYS connects data integration, simulation, optimization, autonomous control, and intelligent O&M into one energy optimization loop.

L4 closed-loop energy optimization: PhyAI decision-making, sensing and data acquisition, execution and validation
System Capabilities

Three-Level Coordination Across Air Supply, Distribution & Demand

DeepSYS matches real-time air demand with optimized pressure, sequencing, and load for efficient compressed air operation.

Air Supply-Demand Balance

Air Supply-Demand Balance

System-Level

Monitors air demand in real time and optimizes pressure and flow distribution to reduce over-supply and pressure waste.

Demand SensingDemand-Based SupplyPressure Gradient Control
Get Your Free Energy Savings Assessment
Compressor Sequencing Optimization

Compressor Sequencing Optimization

Station-Level

Dynamically optimizes compressor combinations, start-stop logic, pressure ranges, and downstream systems.

Optimal SequencingDynamic Pressure RangeSystem Coordination
Get Your Free Energy Savings Assessment
Compressor Load Balancing

Compressor Load Balancing

Equipment-Level

Coordinates fixed-speed loading, variable-speed frequency, and centrifugal compressor strategies to reduce idling and inefficient operation.

Reduce IdlingLoad BalancingEfficient Operation
Get Your Free Energy Savings Assessment
Product Value

Four Core Benefits for Efficient, Reliable Compressed Air Operations

Powered by PhyAI™ and L4 closed-loop control, DeepSYS transforms compressed air systems from manual tuning to autonomous AI optimization.

Global Optimal Efficiency

Simulates millions of operating scenarios to identify the lowest-energy control strategy.

Global OptimizationSystem EfficiencyContinuous Optimization
Customer Cases

Proven Results, Measurable Impact

Foxconn Industrial Internet (FII)

Achieved 30 million kWh annual energy savings across four
campuses, with 23%+ HVAC savings and 3%+ compressed air savings.
AI optimization and digital O&M enhance system stability and
operational efficiency.

Foxconn Industrial Internet (FII) compressed air energy case study

More Customers

Reshaping Global Compute and EnergyInfrastructure with Physical AI

Proprietary PhyAI™ Physical AI Engine
10–40% Energy Savings, Verified in Real Time
390+ Customers Across Multiple Industries
Get Your Free Energy Savings Assessment